What process can be chosen for connector ?

Metal injection molding for small connector Metal injection molding is a metalworking process in which finely-powdered metal is mixed with binder material to produce a “feedstock” which is then shaped by injection molding. The complex parts just need to be shaped in one step during the whole process. After molding, the part undergoes conditioning operations to remove the binder and densify the powder. As the good performance on roughness , tolerance ,high efficiency than other technic .The metal injection molding…

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Boiler Casting Spare Parts &Combustion Casting Accessories

Investment casting for boiler accessories and combustion parts The commonly casting material for boiler accessories and combustion parts is heat-resistant steel, the widely used is HH, HK, A-27 GR60-30 and CL1/ G17CrMO5-5. The common casting methods are silica sol investment casting and sand casting. For the investment casting , The weight can be casted from 0.01g to 120kg with the tolerance CT5 to CT7 and the surface roughness from Ra 3.2 to 12.5. For the sand casting , The weight…

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COMPARING METAL INJECTION MOLDING & POWDERED METALLURGY

Where MIM Differs from PM? It is usually confused MIM with traditional press-sinter powder metallurgy (PM). The standard powder metallurgy forming step relies on vertical axis compaction to press a coarse powder into compact. The pressing route is the same as used to form pharmaceuticals pills. Die compaction is best at forming squat shapes that are easily ejected from the tooling while the ejection step requires the sides be parallel, a restriction in geometry not seen in MIM. The major…

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Investment Casting or Metal Powder Injection Molding?

Which way has the better cost performance? One inquiry recently from our customer to ask quote by investment casting technique. According to the drawing, the material of this part is 1.4409 and the weight  is 30gr, 15000pcs/batch. After our analyzing , metal powder injection molding is better than silica sol investment casting. Here is the reason below. -The weight which is not more than 50 gr , it is fit for MIM. – 316L of MIM is the  equivalent material  for 1.4409 . -The more…

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EN 1.4308 (GX5CrNi19-10) Stainless Steel

GX5CrNi19-10 (EN 1.4308) is same stainless steel material as SS304, EN 10213: 2007 Steel castings for pressure purposes EN 10283: 2010 Corrosion resistant steel castings ISO 11972:2015 specifies cast steels for general corrosion-resistant applications.X5CrNi18-10 (EN 1.4301) is the similar grade in standard of in EN 10088-3  GX5CrNi19-10 (EN 1.4308) similar grade:  American: ASTM A351 CF8 (J92600) American: ASTM A743 CF8 (J92600) American: ASTM A744 CF8 (J92600) American: ASTM A297 CF8 (J92600) Japanese: JIS 5151 SCS13 Chinese: GB/T 12230 ZG0Cr18Ni9 France: AFNOR Z6CN18.10M; Z6CN19.9M…

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Casted Open Wire Rope Socket of Carbon Steel with 1.7231 (42CrMo)

The open wire rope spelter socket is the most important accessories for ropeways, structural applications and mining applications.The steel castings are used with ropes for safety critical applications such as load carrying structural members in structures frequented by people. Being the manufacturer of a well-known structural rope company in Europe, TCC is experienced to manufacture from 1kg to 20kg different wire rope end connections . TCC ‘s steel castings is suitable for ropes to EN 12385 and applications to EN 1993. The…

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Choose Carbon steel or Aluminium alloy for Rocker arm in casting?

Considering the  mechanical performance  , C45 is better option for rocker arm than the aluminum alloy , however, C45 is easy to be rusty while aluminum alloy is light with good appearance .but what aluminum alloy is suitable, AlSi7Mg or AlMg10? According to customer’s requirement and the materials parameters, TCC found the close material is AlSi7Mg or AlMg10 for gravity casting. For AlSi7Mg, It is composed of  simple composition, easy melting and casting with good casting performance, good air tightness,…

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